Mechanical Properties of Material free notes for Diploma / BTech.

1. What is Mechanical Properties ?

Mechanical properties describe how a material behaves under applied forces (loads). These properties are crucial for design, manufacturing, and material selection in engineering applications.

Explore more on Mechanical properties

2. Stress–Strain Behavior

  • Stress (σ) = Force / Area
  • Strain (ε) = Change in length / Original length

3. Elastic Properties

Elasticity

  • Ability to regain original shape after removal of load

Hooke’s Law

  • Stress ∝ Strain (within elastic limit)

Modulus of Elasticity (Young’s Modulus)

  • Measure of stiffness
  • Higher value → stiffer material

4. Plastic Properties

Plasticity

  • Ability to undergo permanent deformation without breaking

Yield Strength

  • Stress at which plastic deformation begins

5. Strength of Materials

Types of Strength:

  • Tensile Strength → resistance to pulling
  • Compressive Strength → resistance to crushing
  • Shear Strength → resistance to sliding failure

6. Ductility and Malleability

🔸 Ductility

  • Ability to be drawn into wires
  • Measured by % elongation

🔸 Malleability

  • Ability to be hammered into sheets

👉 Example:

  • Gold → highly ductile and malleable

🔹 7. Hardness

  • Resistance to indentation, scratching, wear

🔸 Common Tests:

  • Brinell Hardness Test
  • Rockwell Hardness Test
  • Vickers Hardness Test

8. Toughness

  • Ability to absorb energy before fracture
  • Represented by area under stress-strain curve

🔹 9. Brittleness

  • Material fractures without significant deformation
    👉 Example: Glass, ceramics

🔹 10. Resilience

  • Ability to absorb energy in elastic region
  • Measured by modulus of resilience

🔹 11. Creep

  • Time-dependent deformation under constant load at high temperature

📌 Stages:

  1. Primary creep
  2. Secondary (steady-state) creep
  3. Tertiary creep (failure stage)

🔹 12. Fatigue

  • Failure due to repeated cyclic loading
  • Occurs below yield strength

📊 S–N Curve:

  • Shows relation between stress and number of cycles

🔹 13. Important Relationships

PropertyDescription
StrengthResistance to failure
ElasticityReturn to original shape
PlasticityPermanent deformation
DuctilityAbility to stretch
ToughnessEnergy absorption
HardnessResistance to wear
BrittlenessSudden fracture

14. Engineering Significance

Example:


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