Mechanical Properties of Material free notes for Diploma / BTech.

1. What is Mechanical Properties ?

Mechanical properties describe how a material behaves under applied forces (loads). These properties are crucial for design, manufacturing, and material selection in engineering applications.

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2. Stressโ€“Strain Behavior

  • Stress (ฯƒ) = Force / Area
  • Strain (ฮต) = Change in length / Original length

3. Elastic Properties

Elasticity

  • Ability to regain original shape after removal of load

Hookeโ€™s Law

  • Stress โˆ Strain (within elastic limit)

Modulus of Elasticity (Youngโ€™s Modulus)

  • Measure of stiffness
  • Higher value โ†’ stiffer material

4. Plastic Properties

Plasticity

  • Ability to undergo permanent deformation without breaking

Yield Strength

  • Stress at which plastic deformation begins

5. Strength of Materials

Types of Strength:

  • Tensile Strength โ†’ resistance to pulling
  • Compressive Strength โ†’ resistance to crushing
  • Shear Strength โ†’ resistance to sliding failure

6. Ductility and Malleability

๐Ÿ”ธ Ductility

  • Ability to be drawn into wires
  • Measured by % elongation

๐Ÿ”ธ Malleability

  • Ability to be hammered into sheets

๐Ÿ‘‰ Example:

  • Gold โ†’ highly ductile and malleable

๐Ÿ”น 7. Hardness

  • Resistance to indentation, scratching, wear

๐Ÿ”ธ Common Tests:

  • Brinell Hardness Test
  • Rockwell Hardness Test
  • Vickers Hardness Test

8. Toughness

  • Ability to absorb energy before fracture
  • Represented by area under stress-strain curve

๐Ÿ”น 9. Brittleness

  • Material fractures without significant deformation
    ๐Ÿ‘‰ Example: Glass, ceramics

๐Ÿ”น 10. Resilience

  • Ability to absorb energy in elastic region
  • Measured by modulus of resilience

๐Ÿ”น 11. Creep

  • Time-dependent deformation under constant load at high temperature

๐Ÿ“Œ Stages:

  1. Primary creep
  2. Secondary (steady-state) creep
  3. Tertiary creep (failure stage)

๐Ÿ”น 12. Fatigue

  • Failure due to repeated cyclic loading
  • Occurs below yield strength

๐Ÿ“Š Sโ€“N Curve:

  • Shows relation between stress and number of cycles

๐Ÿ”น 13. Important Relationships

PropertyDescription
StrengthResistance to failure
ElasticityReturn to original shape
PlasticityPermanent deformation
DuctilityAbility to stretch
ToughnessEnergy absorption
HardnessResistance to wear
BrittlenessSudden fracture

14. Engineering Significance

Example:


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